Section 4 –成品檢驗及缺陷判定 Finishing Goods Inspection and Defect Judgement

  4.1產(chǎn)品檢驗前的要求 Requirement Before Product Inspection

  4.1.1執(zhí)行產(chǎn)品檢驗的人員必須是 BBY 認(rèn)可的檢驗員及獲得過 BBY 頒發(fā) CQI 證書; Inspector for implementation BBY product inspection must be certified quality inspector with BBY award CQI certification;

  4.1.2負(fù)責(zé) BBY 產(chǎn)品檢驗的 QE 或主管提供相關(guān)的文件資料給到檢驗員，包括如下內(nèi)容:

  Vendor quality engineer or supervisor with charging for BBY product inspection provide related documents as below to inspector:

  1)船頭板 (供應(yīng)商自行封樣)MP Golden sample from 1st shipment sealed by vendor self;

  2)BBY 承認(rèn)的檢驗規(guī)范, 產(chǎn)品規(guī)格書, 包裝相關(guān)的文檔 ARTWORK; BBY approved inspection standard, product specification and package artwork, QSG etc.

  3)BBY PO#相關(guān)的文件; BBY PO# documents;

  4)供應(yīng)商內(nèi)部批準(zhǔn)的物料 BOM; BOM list approved by vendor internal team;

  4.1.3 檢驗設(shè)備 equipment for inspection:

  1)檢驗設(shè)備必須定義在檢驗規(guī)范相應(yīng)檢驗項目內(nèi); Equipment for inspection must be defined in related items of inspection standard requirement;

  2)檢驗設(shè)備必須校驗合格方可使用; equipment for inspection must be calibrated and qualified before use;

  3)檢驗設(shè)備必須有明確的狀態(tài)標(biāo)識如儀器型號，規(guī)格，設(shè)備應(yīng)安全接地等; Equipment for inspection must be clear status labeling such as model number, spec and earth connection for safety consideration;

  4)個別檢驗設(shè)備如高壓儀,音視頻信號發(fā)生器等需要有日常的維護(hù)點檢; Some special equipment for inspection such as hi-pot instrument, audio/video signal generator must have daily maintenance and check;

  5)個別檢驗設(shè)備如視頻信號發(fā)生器需要簡易信號源操作說明帖于設(shè)備顯眼處,方便檢驗員操作; Some special equipment for inspection such as hi-pot instrument, audio/video signal generator must have operation guide closing the equipment and easy to get;

  4.1.4 檢驗區(qū)域環(huán)境要求 Requirement for environment of inspection area:

  1)檢驗環(huán)境符合 5S 要求; Inspection environment is to meet 5S requirement;

  2)常溫，光源為 800Lux 以上 Normal temperature, light source is 800Lux above;

  4.1.5 檢驗過程中產(chǎn)品外觀保護(hù)要求 Product appearance protection during product inspection

  1)檢驗員須佩帶干凈的手套、手上不能有金屬類裝飾物; Inspection must wear clear gloves without wearing any metal or golden decorations;

  2)針對一些高光面或易碎性產(chǎn)品,在拆包后,要求將機(jī)器放置于保持墊或保護(hù)套中; Some high gloss or fragile product must be placed protection cushion after disassemble package;

  4.2產(chǎn)品檢驗中的要求 Requirement for Product inspection is in process

  4.2.1 檢驗人員檢視角度：水平垂直±45℃，檢視距離:25～40cm; View angle for inspector implement inspection: horizontal/vertical ±45℃, inspection distance: 25～40cm;

  4.2.2檢驗人員按照參考樣品, 檢驗規(guī)范, 產(chǎn)品規(guī)格書等相關(guān)的要求對產(chǎn)品進(jìn)行檢驗; Inspector implement inspection based on inspection standard, product spec etc.

  4.2.3檢驗人員按照檢驗區(qū)域劃分對已檢合格,已檢不合格及待檢的產(chǎn)品進(jìn)行實時操作及管理; Inspector need mange inspected product with pass, NG or product with waiting for inspection in related inspection areas;

  4.2.4檢驗人員作好相應(yīng)的檢驗記錄.如下信息必須包括在檢驗記錄里: Inspector must record all inspected product with below information:

  1)所檢驗產(chǎn)品的序列號,卡通箱號,及日期編碼; S/N, Carton No., Date Code for Inspected product;

  2)不良品的數(shù)量,序列號及詳細(xì)的問題點描述; Defect product quantities, S/N and specified issue description;

  4.3產(chǎn)品檢驗后的要求 Requirements After Finishing Inspection:

  4.3.1 檢驗合格的產(chǎn)品處理要求 Process requirement for inspection passed product:

  1)QA 檢驗人員按照包裝 SOP 重新包裝檢驗合格的產(chǎn)品,并由非包裝 QA 檢驗員督查是否按 SOP 要求執(zhí)行; QA inspector re-pack inspection passed product by package SOP, then the QA inspector with non-implementation package audit if re-package is implemented by SOP requirement;

  2)經(jīng)過拆解的產(chǎn)品及 ORT 測試過的產(chǎn)品,必須到生產(chǎn)線重流,在線檢查及包裝; The product with implantation on-going reliability testing or disassembled must be re-went through production line, on-line QC check and re-package;

  4.3.2檢驗 LOT 判定標(biāo)識 - QA 檢驗人員根據(jù)檢驗結(jié)果對檢驗 LOT 進(jìn)行狀態(tài)標(biāo)識如檢驗合格,不合格,待處理等; Inspected lot judgement labelling – QA inspector must label inspection status e.g. PASSED, FAILED or NG, Pending etc. on inspection lot;

  4.3.3缺陷產(chǎn)品判定：Product defect judgement:

  1)QA 檢驗人員按照檢驗規(guī)范判劇表對缺陷產(chǎn)品進(jìn)行初始判定; QA inspector mak